Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Image gallery · Heavy Duty Pallet Racks 1000 kg

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 1

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 2

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 3

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 4

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 5

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 6

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 7

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 8

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 9

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 10

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 11

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 12

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 13

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 14

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 15

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm Blue/Orange 16

Description · Heavy Duty Pallet Racks 1000 kg

Installing heavy duty pallet racks creates structured storage across industrial premises, featuring a 255 cm height, 184 cm span, and 100 cm depth. This model incorporates 2 blue RAL 5010 upright frames and 4 orange RAL 2002 beams, providing 2 beam levels plus floor space to store up to 6 Euro pallets per module. Designed to deliver a 1000 kg load capacity per level, this unit supports 2000 kg total weight on beams, making this kit an efficient choice for compact commercial facilities across Ireland.

Setting up heavy duty pallet racks with 2 beam levels provides 3 load heights per bay when counting the ground position underneath. This structure accommodates 2 Euro pallets measuring 800x1200 mm or 1 American pallet measuring 1000x1200 mm across each elevation. A single section holds up to 6 Euro pallets or 3 American pallets in total. This specific configuration is ideal for facilities that require substantial storage capacity without needing tall, multi-tier overhead beam arrangements for daily inventory handling.

This model delivers a maximum capacity of 1000 kg per beam level under uniformly distributed weight, achieving a total rating of 2000 kg on the beams per bay. Built with a height of 255 cm, a clear width of 184 cm, and a depth of 100 cm, the unit fits standard 800x1200 mm Euro pallets and 1000x1200 mm American pallets precisely. These dimensions allow operators to maximise ground footprint efficiency while retaining structural stability across individual heavy duty pallet racks deployed inside the facility.

Each kit includes 4 uprights of 2550 mm, diagonal bracing bars, horizontal bracing bars, and 4 base plates measuring 120x120 mm with M10 bolts and nuts. The 4 beams connect to the upright frame posts through welded connectors locked securely with safety pins. Ground stability is achieved using 9 M10x70 expansion anchors driven into the floor. Assembling these heavy duty pallet racks requires no specialised welding, as the components bolt together directly into a rigid, self-supporting framework ready for immediate industrial service.

Finished in high-visibility industrial paint, the unit features blue RAL 5010 upright frames paired with orange RAL 2002 load beams. This colour scheme enhances warehouse safety during fork truck operations. Customisation options include 1800 mm timber shelf decks for lower tier picking, high-visibility upright protectors, and end protection barriers in RAL 2004 or RAL 1023. Modular expansion is straightforward, allowing businesses to attach extension modules to existing heavy duty pallet racks while sharing standard upright frames across continuous rows.

Selecting this 2-level model suits commercial units, maintenance workshops, and logistics hubs with limited vertical headroom or specific floor-level pallet storage requirements. Compared to taller 3, 4, 5, or 6-level options in the same range, this kit delivers streamlined stock access without requiring specialised high-reach material handling equipment. Choosing these heavy duty pallet racks ensures a practical, cost-effective setup for storing bulky palletised inventory safely, making it a reliable solution for fast-paced operational environments across Ireland.

Frequently asked questions · Heavy Duty Pallet Racks 1000 kg

What is the load capacity of these heavy duty pallet racks per level?

Each beam level supports up to 1000 kg of uniformly distributed load. Across the 2 beam levels, this model handles a total structure load of 2000 kg. Floor position capacity depends entirely on your concrete slab strength rather than the frame itself.

How many pallets fit in a single bay of these heavy duty pallet racks?

This structure offers 3 loading tiers in total, combining 2 beam levels with floor storage. Each tier accommodates 2 Euro pallets (800x1200 mm) or 1 American pallet (1000x1200 mm), allowing you to store up to 6 Euro pallets or 2 American pallets per bay.

What components are included in this heavy duty pallet racks kit?

The kit includes 4 uprights (2550 mm), 6 diagonal bracing bars, 4 horizontal bracing bars, 4 base plates, 4 beams (1840 mm), 10 safety pins, along with 14 M10x75 bolts, 22 M10 nuts, 9 M10x20 bolts, and 9 M10x70 floor anchors. Total kit weight is 78.61 kg.

How are the beams and frames assembled?

Each upright frame is assembled by joining 2 uprights with diagonal bracing bars and horizontal bracing bars using M10x75 bolts. Beams hook directly into upright slots via connectors and are secured with 2 safety pins per beam. Base plates anchor directly into concrete with expansion anchors.

What colours are featured on this structure?

The upright frames are finished in blue RAL 5010, while the load beams feature an orange RAL 2002 finish. Compatible safety accessories such as upright protectors or protection barriers are available in orange RAL 2004 or yellow RAL 1023.

Can I add extra accessories or shelf decks to this structure?

Yes, you can fit an 1800 mm timber shelf onto a beam level for picking operations. You can also equip your setup with upright protectors or protection barriers, and attach additional add-on bays that share an upright frame with the existing unit.

What are the exact frame and beam dimensions of these heavy duty pallet racks?

This model stands 255 cm high with a 100 cm depth and a clear beam span of 184 cm. It features uprights measuring 90x60 mm and load beams measuring 100x45 mm. The steel base plates measure 120x120x3 mm.

Are other level configurations available for these heavy duty pallet racks?

Yes, this unit includes 2 beam levels, but alternative setups featuring 3, 4, 5, or 6 beam levels are available in the same 255 cm height and 184 cm clear span to match varying warehouse requirements.

Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Heavy Duty Pallet Racks 1000 kg · 2 Levels · 255x184 cm

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08