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Pallet Racking Systems 1000 kg · 3 Levels · 255x184x100 cm · 2 pallets

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · Pallet Racking Systems 1000 kg

Installing modular pallet racking systems optimises vertical floor space while providing a robust structure for daily inventory management. This starter bay measures 255 cm high, 184 cm wide, and 100 cm deep, holding up to 8 Euro pallets across 4 loading tiers including ground level. Equipped with blue RAL 5010 upright frames and orange RAL 2002 beams, this unit supports 1000 kg capacity per beam level up to a total beam load of 3000 kg. Each kit assembles securely using safety pins and anchors for reliable long-term operational stability.

Selecting pallet racking systems with 3 beam levels creates 4 loading heights per bay, including the ground floor position below. This configuration accommodates up to 8 Euro pallets measuring 800x1200 mm or 4 American pallets measuring 1000x1200 mm across the unit. Each level fits 2 Euro pallets or 1 American pallet comfortably. This structure suits businesses seeking to optimise vertical capacity in medium-height facilities without needing specialised handling equipment.

The kit comprises 2 upright frames standing at 255 cm, assembled from 4 uprights with diagonal bracing bar and horizontal bracing bar components secured by bolt and nut fixings. Each beam measures 184 cm with a 100x45 mm profile, securing into upright slots via its connector and locked with a safety pin. Base plates measuring 120x120 mm anchor firmly into concrete floors using an expansion anchor. Assembling these pallet racking systems involves simple component positioning without specialised tools.

Finished in industrial high-visibility coatings, each upright frame features blue RAL 5010, while each beam comes in orange RAL 2002. These distinct colours enhance visibility and safety throughout busy working areas. Compatible accessories include an upright protector and a floor-mounted protection barrier in orange RAL 2004 or yellow RAL 1023 to guard against vehicle impacts. Additionally, adding an 1800 mm shelf converts any level into a picking tier, proving how versatile modular pallet racking systems are for evolving storage demands.

This modular configuration is the ideal choice for commercial premises, manufacturing plants, logistics hubs, or active workshops looking to maximise floor area. With a total unit weight of 93.68 kg, the structure provides stability and durability for medium-to-heavy inventory management. Modular expansion options allow seamless connection of extra bays sharing an upright frame with the initial structure. Integrating standardised pallet racking systems into your premises guarantees a clean, efficient layout tailored to daily operational demands across Irish logistics environments.

Installing this pallet racking system relies on exact structural components designed for fast on-site setup. Frame bracing combines diagonal bracing bar sections measuring 1128x40x30x1.5 mm and horizontal bracing bar sections measuring 948x40x30x1.5 mm, tightly fastened with M10x75 bolts and matching M10 nuts. Each base plate attaches with M10x20 bolts before final anchor installation with M10x70 expansion floor bolts, giving each bay maximum rigidity under daily operation.

To prevent accidental beam dislodgement during forklift loading, this pallet racking system includes 14 safety pins that slot directly through the beam connector into upright slots. While this standard 3-level setup offers balanced vertical clearance for standard pallets, facilities handling varied load heights can choose alternative configurations across the same 255 cm frame height, including options with 2 levels, 4 levels, 5 levels, or 6 levels.

Frequently asked questions · Pallet Racking Systems 1000 kg

What is the total load capacity of these pallet racking systems?
This model carries up to 1000 kg per beam level when evenly distributed. With 3 beam levels per bay, the unit supports up to 3000 kg across the beams. Floor level weight capacity depends on your site flooring.
How many pallets fit in this unit?
This model holds up to 8 Euro pallets of 800x1200 mm or 4 American pallets of 1000x1200 mm per bay. It provides 4 load heights in total, using 3 beam levels plus the floor space.
What components arrive in the kit when ordering these pallet racking systems?
The kit includes 4 uprights of 2550 mm, 6 diagonal bracing bars, 4 horizontal bracing bars, 4 base plates of 120x120x3 mm, 6 beams of 1840 mm, 14 safety pins, plus all necessary bolts, nuts, and floor anchors.
How are the beams and frames assembled?
Each upright frame is assembled by joining 2 uprights with diagonal bracing bars and horizontal bracing bars using M10x75 bolts. Beams engage into upright slots with connectors and lock securely using 2 safety pins per level.
Are safety features included with these pallet racking systems?
Yes, the kit comes with 14 safety pins to prevent accidental beam displacement. Each base plate anchors directly to concrete floors using M10x70 expansion anchors. Compatible upright protectors and protection barriers can also be added.
What are the dimensions and total weight of each bay?
The structure measures 255 cm high, 184 cm wide in beam span, and 100 cm deep. The overall weight of the full kit is 93.68 kg. Upright frames are finished in blue RAL 5010 and beams in orange RAL 2002.
Can I customise or expand these pallet racking systems?
Yes, you can add extra modular bays that share an upright frame with the main unit. You can also install optional 1800 mm shelf decks for picking, or add impact protection barriers in RAL 2004 or RAL 1023.
What floor anchors and base plates come with this pallet racking system?
The kit includes 4 base plates measuring 120x120x3 mm and 9 M10x70 expansion anchors. Each base plate attaches to the bottom of an upright and anchors directly into concrete floors using these expansion anchors to ensure stability.
What colour finish is applied to this pallet racking system?
Each upright frame is finished in blue RAL 5010, while beams are finished in orange RAL 2002. If you fit optional protection barriers or upright protectors, they arrive in orange RAL 2004 or yellow RAL 1023.
Can I convert a beam level for manual picking in this bay?
Yes, you can install an optional 1800 mm timber shelf on a beam level to convert it for manual picking. The bay keeps its standard height of 255 cm and depth of 100 cm.
Pallet Racking Systems 1000 kg · 3 Levels · 255x184x100 cm · 2 pallets: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Pallet Racking Systems 1000 kg · 3 Levels · 255x184x100 cm · 2 pallets

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08