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Pallet Storage Systems 1000 kg · 2 Levels · 353x269x100 cm · 3 pallets

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · Pallet Storage Systems 1000 kg

Installing robust pallet storage systems maximises vertical floor space by creating structured overhead loading capacity in busy Irish facilities. This kit stands 353 cm high, 269 cm wide, and 100 cm deep, supplying 3 loading heights including ground level to accommodate up to 9 Euro pallets per bay. Built with 2 blue RAL 5010 upright frames and 4 orange RAL 2002 beams, each level supports a 1000 kg capacity for heavy goods. Every unit includes base plates, anchors, and safety pins for secure assembly without welding.

Configuring heavy-duty pallet storage systems with 2 beam levels provides 3 distinct loading heights per bay when taking into account the floor position underneath. Each level accommodates 3 Euro pallets measuring 800x1200 mm or 2 American pallets measuring 1000x1200 mm, enabling this unit to keep up to 9 Euro pallets or 6 American pallets across the entire structure. This specific setup suits commercial premises managing tall palletised stock or enterprises needing immediate ground access while maintaining 2 elevated beam elevations.

The assembly of modern pallet storage systems relies on robust component integration without complex field welding. Each upright frame consists of 2 uprights measuring 90x60 mm, joined by diagonal bracing bar sections measuring 1128x40x30x1.5 mm and horizontal bracing bar components measuring 948x40x30x1.5 mm secured with M10 bolts and nuts. Base plate units measuring 120x120x3 mm fix to the floor using M10x70 expansion anchor bolts. The 4 beams measuring 100x45 mm hook directly into upright slots with end connector fittings and lock with safety pin devices.

To ensure professional visual management, these modular pallet storage systems feature upright frames finished in blue RAL 5010 and beams painted in high-visibility orange RAL 2002. This unit integrates seamlessly with protective accessories, including heavy-duty upright protector units and floor-mounted protection barrier options available in orange RAL 2004 or yellow RAL 1023. Additionally, a 2650 mm timber shelf deck can convert a level for lower hand-picking tasks, while the online configurator enables adding extension bays that share an upright frame with the starter module.

Selecting this 2-level structure is the right choice for industrial units, distribution warehouses, or logistics hubs with restricted overall building clearance or requirements for exceptionally tall pallet loads. Standard pallet storage systems with 3, 4, 5, or 6 levels divide vertical height into smaller intervals, whereas this configuration maximises vertical clearance per level up to 353 cm total height. For facilities handling bulky cargo or oversized machinery components requiring generous headroom, this bay offers an optimal blend of load capacity and open vertical spacing.

Delivered as a complete starter set, these pallet storage systems include 4 uprights measuring 3525 mm, 10 diagonal bracing bars measuring 1128x40x30x1.5 mm, and 4 horizontal bracing bars measuring 948x40x30x1.5 mm. Structural assembly relies on 18 M10x75 bolts alongside 26 M10 nuts that also secure 4 base plates measuring 120x120x3 mm. Anchor bolts measuring M10x70 hold the unit firmly to concrete flooring, while 10 safety pins lock the 4 beams into place.

The standardised depth of 100 cm allows modern pallet storage systems to accommodate standard European timber pallets cleanly without excessive overhang. Heavy-duty beam profiles make this kit ideal for commercial workshops, distribution hubs, and engineering plants storing dense items like vehicle chassis or industrial motors across 3 practical height levels.

Frequently asked questions · Pallet Storage Systems 1000 kg

What load capacity do these pallet storage systems offer per level?
This model supports 1000 kg of uniformly distributed load on each beam level. With 2 beam levels, each bay holds up to 2000 kg across the beams. The ground floor storage capacity depends entirely on your concrete slab.
How many pallets can be stored in this structure?
This structure accommodates up to 9 Euro pallets measuring 800x1200 mm per single bay. Alternatively, it fits 6 American pallets measuring 1000x1200 mm. These totals include storage on the floor space plus the 2 beam levels.
What components are included in these modular pallet storage systems?
The kit contains 4 uprights measuring 3525 mm, 10 diagonal bracing bars, 4 horizontal bracing bars, 4 base plates, 9 expansion anchors, 4 beams measuring 2690 mm, 10 safety pins, along with 18 bracing bolts, 26 nuts, and 9 base plate bolts.
What are the main dimensions of the unit?
Each upright frame stands 353 cm high with a depth of 100 cm, featuring 90x60 mm uprights. The clear beam span measures 269 cm across, utilising 100x45 mm beam profiles. The total kit shipping weight is 96.83 kg.
How are these pallet storage systems anchored to the floor?
Each upright connects to a 120x120x3 mm base plate using M10x20 bolts and nuts. The structure is then secured into the floor using M10x70 expansion anchors. Assembly requires no welding or special tools, as bracing bars bolt directly into upright slots.
Which accessories can be added to this bay?
You can fit upright protectors or protection barriers in RAL 2004 orange or RAL 1023 yellow. Compatible shelf panels can transform beam levels for picking tasks, while additional modules can be linked using shared upright frames.
What colours do these pallet storage systems come in?
This model features upright frames finished in RAL 5010 blue and beams in RAL 2002 orange. This high-visibility paint finish helps operators clearly distinguish loading levels and uprights, enhancing safety during routine warehouse handling.
Why choose 2-level pallet storage systems over configurations with more levels?
This structure provides 3 loading heights including the concrete floor, making it ideal for taller pallet loads. It yields a total capacity of 2000 kg across the 2 beam levels, offering maximum flexibility when extra height clearance per level is required.
How are the beams locked to the upright frame?
Each beam hooks directly into the slotted uprights via its end connector. You then insert two 90# safety pins per beam to lock the connector firmly in place, preventing accidental unhooking during fork-lift operations.
Pallet Storage Systems 1000 kg · 2 Levels · 353x269x100 cm · 3 pallets: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Pallet Storage Systems 1000 kg · 2 Levels · 353x269x100 cm · 3 pallets

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08