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New ETV 4i Reach Truck: Optimisation at Height

By Enrique Daroqui · · · 3 min read
New ETV 4i Reach Truck: Optimisation at Height

The recent arrival of the new ETV 4i reach truck marks a turning point for those managing warehouses with high demands for goods movement. This equipment has been specifically designed to operate in environments where height is the determining factor, allowing for more agile management in distribution centres and production plants operating multiple shifts. At Racks Point, where we specialise in optimising space through heavy-duty industrial racking, we know that machinery is as important as the metal structure itself.

What does the arrival of the ETV 4i reach truck mean for your warehouse?

When we install high-level storage systems, the bottleneck is usually the machinery's cycle speed. The ETV 4i is not just a lifting tool; it's a component that redefines productivity. For a logistics manager, this means that the time invested in each pallet in-and-out manoeuvre is reduced, allowing for a constant flow even during the most demanding peak periods.

From an infrastructure perspective, this type of advanced machinery allows for narrower aisles and denser racking configurations. However, this comes with a responsibility: the precision in the assembly of the racks must be absolute. If your machinery is capable of operating at high speed and height, any deviation in the verticality of the uprights or the levelling of the floor becomes an operational risk.

Impact on Daily Operations and Safety

The integration of this new technology into your warehouse should not be viewed in isolation. If you are considering renewing your forklift fleet or expanding your storage capacity, consider the following key points:

For those who combine heavy storage areas with order picking zones, it is essential to balance the use of reach trucks with other auxiliary solutions. Often, operational success lies in the combination of large structures with service and tool carts with wheels that facilitate the movement of smaller materials or maintenance tools around the warehouse.

How to prepare your racking for high-performance machinery?

The question many clients ask us is: are my racks ready for faster, more efficient forklifts? The short answer is that if your facilities comply with current regulations, you should not have problems, but maintenance is key. Warehouse safety is a continuous process, not a permanent state. If you are going to increase the frequency of operations, ensure that the upright protectors and pallet stoppers are in perfect condition to absorb any accidental impact.

Furthermore, if your warehouse requires more dynamic inventory management, you might consider installing custom-made metal mezzanines (industrial mezzanines) to separate manual picking areas from high-level storage zones. This allows the reach truck to operate in its comfort zone, optimising vertical space without interfering with personnel working on lower levels.

In conclusion, the ETV 4i is excellent news for the sector, as it pushes the entire supply chain to be more efficient. Remember that, regardless of the machinery you choose, the foundation of everything is a solid structure, well-calculated, and correctly installed. If you need advice on how to adapt your load capacities or improve the safety of your racks for the arrival of new equipment, our technical team is at your disposal.

Source: Cadena de Suministro, leading logistics and transport website

Category: Pallet racking
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Applicable regulations in Ireland

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-07

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