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High Bay Racking 1000 kg · 4 Levels · 353x184x100 cm · 2 pallets

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · High Bay Racking 1000 kg

High bay racking provides an ideal solution for maximising vertical storage height in industrial facilities with a 353 cm height and 184 cm span. This model features 2 blue RAL 5010 upright frames and 8 orange RAL 2002 beams forming 4 levels, delivering a 1000 kg load capacity per level up to a 4000 kg total beam capacity. Storing up to 10 Euro pallets across 5 loading heights including floor space, this structure ensures safe, direct access to stored goods while optimising footprint efficiency in busy modern warehouses.

Configuring a modern unit with 4 beam levels alongside the floor tier offers 5 distinct loading heights per bay. This setup comfortably handles 2 Euro pallets measuring 800x1200 mm or 1 American pallet measuring 1000x1200 mm across every beam tier, allowing up to 10 Euro pallets per single bay including floor storage. Compared to alternative builds with 2, 3, 5 or 6 beam levels, choosing this specific high bay racking configuration strikes the perfect balance between dense vertical space utilisation and manageable clearance for medium-height warehouse environments.

Supplied as a complete set, the kit includes 4 uprights standing 3525 mm tall forming 2 upright frames, joined by 10 diagonal bracing bars and 4 horizontal bracing bars using M10 bolts and nuts. Four base plates measuring 120x120 mm anchor firmly to concrete flooring via M10x70 expansion anchors. Eight 1840 mm beams featuring 100x45 mm profiles slot directly into the upright slots using end connectors, locked with 18 safety pins 90#. Assembling this high bay racking system requires no welding, delivering a simple component-based installation.

Finished in durable industrial paint, the upright frames are coloured blue RAL 5010 while the load beams feature orange RAL 2002. Integrating this high bay racking structure into busy industrial spaces is seamless thanks to broad accessory compatibility. Facility managers can equip upright protectors or floor-mounted protection barriers in bright yellow RAL 1023 or orange RAL 2004 to shield structural uprights. Adding an 1800 mm timber shelf deck converts any level into lower picking space, while modular add-on bays can share upright frames to extend continuous runs.

Positioning this model inside logistics hubs, commercial storehouses, or production workshops provides an optimised vertical storage strategy. For facilities managing structured palletised goods, choosing high bay racking with 4 beam levels ensures maximum clearance efficiency while preserving direct accessibility to every stored load. The expandable design allows straightforward addition of extension bays over time, making this bay an dependable choice for growing operations seeking long-term floor plan efficiency, structural reliability, and flexible capacity scaling across Irish facilities.

Setting up this high bay racking framework allows facility managers to adjust each beam level along the slotted 90x60 mm upright columns to suit specific inventory clearance heights. Positioning oversized cargo directly on the concrete base while reserving the four elevated 184 cm beam spans for standard 800x1200 mm Euro pallets creates an adaptable vertical layout that maximises storage density without restricting overhead handling.

Anchoring the two upright frames firmly into solid concrete ensures structural stability when loading up to 1000 kg per level. Each 120x120 mm base plate secures directly with M10x70 expansion anchors, while diagonal bracing bar and horizontal bracing bar assemblies absorb vibration from everyday forklift handling. This rigid floor attachment makes the high bay racking kit exceptionally dependable under capacity, keeping all four 1840 mm beam levels perfectly aligned during fast-paced loading routines.

Frequently asked questions · High Bay Racking 1000 kg

What is the overall load capacity of this high bay racking kit?
Each beam level supports up to 1000 kg when weight is uniformly distributed. With 4 beam levels included, this structure handles a maximum weight of 4000 kg across its levels. Ground level capacity depends entirely on your warehouse floor surface.
How many pallets can I store in each module?
You can store 2 Euro pallets (800x1200 mm) or 1 American pallet (1000x1200 mm) on each level. Counting 4 beam levels plus the floor position, each bay holds up to 10 Euro pallets across 5 loading tiers.
What items arrive inside the box for this high bay racking setup?
The kit includes 4 uprights (3525 mm), 10 diagonal bracing bars, 4 horizontal bracing bars, 18 bracing bolts, 26 nuts, 4 base plates, 9 base plate bolts, 9 floor expansion anchors, 8 beams, and 18 safety pins. Total weight is 114.55 kg.
How are the frames and beams assembled together?
You bolt 2 uprights together using diagonal bracing bars and horizontal bracing bars to create an upright frame. Base plates attach to the foot of each upright with floor anchors. Beams insert into slots with end connectors and lock in place using safety pins.
What finishes and colours are supplied on this high bay racking model?
The upright frame components come finished in blue RAL 5010, while the 100x45 mm beams feature an orange RAL 2002 coating. Compatible protective accessories like an upright protector or protection barrier are available in orange RAL 2004 or yellow RAL 1023.
Can I expand this bay with additional modules later?
Yes, the system allows expansion by adding side modules that share an upright frame with the existing bay. You can also add accessories such as an upright protector or protection barrier to defend the structure against fork truck collisions.
High Bay Racking 1000 kg · 4 Levels · 353x184x100 cm · 2 pallets: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · High Bay Racking 1000 kg · 4 Levels · 353x184x100 cm · 2 pallets

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08