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Industrial Racking Systems 1000 kg · 2 Levels · 353x184 cm

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · Industrial Racking Systems 1000 kg

Choosing industrial racking systems for heavy-duty inventory management ensures safe overhead loading in busy Irish storage facilities. This starter bay stands 353 cm high, 184 cm wide, and 100 cm deep, providing 3 loading heights including ground level. Equipped with 2 blue RAL 5010 upright frames and 4 orange RAL 2002 beams, this unit stores up to 6 Euro pallets with 1000 kg capacity per level. Each kit features base plates, safety pins, and concrete anchors to guarantee structural stability, delivering a 2000 kg total beam load capacity across its 2 main levels.

Installing modern industrial racking systems with 2 beam levels establishes 3 functional loading heights when including the ground floor surface beneath. This specific structure accommodates up to 6 Euro pallets measuring 800x1200 mm or 3 American pallets measuring 1000x1200 mm across the entire bay. With 2 Euro pallets placed per loading height, this setup is ideal for businesses that manage tall goods or require substantial overhead clearance between store levels without crowding the upper structure.

The complete kit for these modular industrial racking systems consists of 2 upright frames standing 353 cm high and 100 cm deep, built with 4 sturdy uprights measuring 90x60 mm. It includes 4 beams measuring 184 cm with a 100x45 mm profile, 10 diagonal bracing bar items, 4 horizontal bracing bar items, M10 bolts and nuts, 4 base plates measuring 120x120x3 mm, 9 floor anchor units, and 10 safety pins. Assembly requires no special tools, as connectors hook into uprights instantly.

Finished in high-visibility industrial standard shades, these reliable industrial racking systems pair blue RAL 5010 upright frames with orange RAL 2002 beams for enhanced warehouse safety. Operational safety can be further upgraded using optional floor-mounted upright protector units and protection barriers in orange RAL 2004 or yellow RAL 1023. Additionally, 1800 mm timber shelf decking can be added to convert beam levels into manual picking locations, while add-on bays can seamlessly connect by sharing an upright frame.

Selecting this particular configuration of robust industrial racking systems is the ideal choice for logistics hubs, manufacturing plants, and active workshops storing tall or non-standard palletised inventory. Choosing a 2-level model at a height of 353 cm rather than 3, 4, 5, or 6-level alternatives grants substantial vertical clearance between levels. This design maximises overhead space while providing generous clearance for tall cargo handling without restricting forklift access or overhead space in your facility.

Building these modular industrial racking systems involves assembling each upright frame by joining two uprights with diagonal bracing bar items and horizontal bracing bar items secured by M10 bolts. Steel 120x120x3 mm base plates attach at the bottom of each upright and are anchored to concrete floors using expansion floor anchor bolts. Shipping at a total net weight of 84.43 kg, this complete kit provides high structural stability without requiring any site welding.

Flexible beam positioning allows these industrial racking systems to adapt efficiently to changing inventory heights. Horizontal load beams are hooked directly into upright slot profiles via integrated connectors and locked firmly with safety pins to avoid unintentional movement. Ground-level storage utilises the building floor surface for heavy base pallets, leaving upper beam levels ready to support a uniformly distributed 1000 kg load per level.

Frequently asked questions · Industrial Racking Systems 1000 kg

How many pallets fit in these industrial racking systems?
This model offers 3 load levels in total, combining 2 beam levels plus floor space. Each height fits 2 Euro pallets measuring 800x1200 mm or 1 American pallet measuring 1000x1200 mm, accommodating up to 6 Euro pallets per bay.
What weight capacity do these industrial racking systems offer per level?
This unit supports up to 1000 kg of evenly distributed load per beam level. Across its 2 beam levels, the kit carries up to 2000 kg total. Capacity for the floor level depends on your site flooring rather than the frame.
What items arrive in the kit for industrial racking systems of this size?
The kit weighs 84.43 kg and includes 4 uprights measuring 3525 mm, 10 diagonal bracing bars, 4 horizontal bracing bars, 4 beams measuring 1840 mm, 4 base plates, 10 safety pins, 18 M10x75 bolts, 26 nuts, 9 base plate bolts, and 9 floor anchors.
What overall dimensions does this model feature?
This structure stands 353 cm high, has a depth of 100 cm, and provides a clear beam span of 184 cm. The upright frame components use 90x60 mm uprights, while the load beams measure 100x45 mm in profile.
How are industrial racking systems fixed to the ground during assembly?
Each upright frame is assembled by bolting diagonal bracing bars and horizontal bracing bars with M10x75 bolts. Base plates measuring 120x120 mm attach to each upright and fix to concrete using M10x70 expansion anchors, while beams hook in directly with safety pins.
What colours are supplied with this structure?
The upright frame elements come finished in blue RAL 5010, whereas the beams feature orange RAL 2002. Compatible accessories such as upright protectors or protection barriers are available separately in orange RAL 2004 or yellow RAL 1023.
Can I add accessories or shelf levels to this kit?
Yes, you can install a 1800 mm shelf deck to convert a level for picking. You can also fit upright protectors or protection barriers to protect the structure, or add extra extension bays that share an upright frame with this main unit.
Do I need special tools or welding to assemble these industrial racking systems?
No welding or special tools are required. Assembly involves bolting diagonal bracing bars and horizontal bracing bars to the uprights with M10x75 bolts, fixing base plates to concrete with floor anchors, and hooking beams into place. Safety pins lock each beam connector without welding.
Can I connect additional extension bays to these industrial racking systems?
Yes, you can add extension bays that share an upright frame with this main unit. Connected bays share a 353 cm high upright frame between them, saving space and materials while maintaining a clear beam span of 184 cm and full load capacity across each section.
How can I adapt a beam level on this model for manual picking?
You can install a 1800 mm shelf deck across any 184 cm beam level. This accessory creates a continuous surface over the load beams, converting that specific height for loose box storage or manual picking while leaving other levels open for standard pallets.
Industrial Racking Systems 1000 kg · 2 Levels · 353x184 cm: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Industrial Racking Systems 1000 kg · 2 Levels · 353x184 cm

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08