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Reinforced Six Tier Bay 1500 kg · 6 Levels · 255x269 cm

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · Reinforced Six Tier Bay 1500 kg

Our bay six tier reinforced pallet racking provides 1500 kg capacity per level across a 255x269x100 cm frame for demanding Irish industrial storage. Designed to maximize vertical space, this kit offers 7 loading levels including the floor to hold up to 21 euro pallets or 14 American pallets. Featuring 120x45 mm reinforced orange RAL 2002 beams and blue RAL 5010 uprights, the structure guarantees a total beam load of 9000 kg per module. Anchored securely with M10 expansion bolts, it delivers exceptional stability without requiring specialized tools for assembly.

Maximising vertical storage efficiency across Irish warehouses requires intelligent structure design. This high-density setup provides 6 beam levels plus the ground floor, creating seven distinct loading heights within a single frame. Each elevation accommodates either three Euro pallets measuring 800x1200 mm or two American pallets measuring 1000x1200 mm side by side. By storing up to 21 Euro pallets or 14 American pallets per section, operations managers can dramatically consolidate floor space while maintaining immediate fork-truck accessibility for high-throughput inventory management.

Engineered to support heavy commercial loads, this bay six tier reinforced racking unit safely handles 1500 kg of evenly distributed weight per pair of beams. Across all six levels, the module carries a total structure capacity of 9000 kg on the beams, excluding the floor surface. With an overall height of 255 cm, a generous 269 cm clear span, and a standard 100 cm depth, it seamlessly aligns with standard pallet dimensions while providing structural stability under full operational loads across active industrial environments.

Delivered as a complete kit weighing 185.67 kg, assembly is straightforward without requiring welding or specialised tools. The framework comprises four 2550 mm uprights connected by diagonal and horizontal bracing bars using M10x75 bolts. Steel footplates measuring 120x120 mm secure firmly into concrete using M10x70 expansion bolts. Twelve reinforced 120x45 mm beams spanning 2690 mm slot directly into the frame connectors, locked in place by 26 safety pins 90# to guarantee total operational security during daily loading cycles.

The structure features industrial epoxy finishes, combining RAL 5010 blue upright frames with high-visibility RAL 2002 orange beams. For enhanced facility protection, compatible upright protectors and guardrail barriers are available in RAL 2004 orange or RAL 1023 yellow. Facilities can convert any beam level into a picking tier using an optional 2650 mm shelf panel. Expanding your runs is effortless through add-on units that share end frames with existing six tier reinforced bays, delivering exceptional modular efficiency.

This configuration is the ideal choice for busy logistics centers, production facilities, or engineering workshops seeking maximum vertical density within a 255 cm headroom height. While 2-level, 3-level, 4-level, or 5-level alternatives in the same 269 cm span suit lower pallet counts, selecting this 6-level setup maximises tier frequency. Furthermore, choosing the heavy-duty reinforced beam specification over standard load variants provides crucial strength reserves when storing multiple heavy palletised goods across tight vertical intervals.

Frequently asked questions · Reinforced Six Tier Bay 1500 kg

How many pallets can you store in this bay six tier reinforced structure?
This bay six tier reinforced configuration provides 7 storage levels including the floor space. You can fit up to 3 europallets (800x1200 mm) or 2 American pallets (1000x1200 mm) per level, giving a maximum capacity of 21 europallets or 14 American pallets per bay.
What weight capacity does each beam level support in this racking unit?
Each pair of reinforced beams supports up to 1500 kg of uniformly distributed load. Across all 6 beam levels, the unit handles up to 9000 kg total load capacity per bay, excluding the ground level whose limit depends on your facility floor.
What components are included in the delivery package for this model?
The kit contains 4 upright posts (2550 mm), 6 diagonal and 4 horizontal bracing bars, 4 footplates (120x120x3 mm), 12 reinforced beams (120x45 mm), 26 safety pins, plus M10 bracing bolts, nuts, and M10x70 floor expansion anchor bolts.
How do you assemble the side frames and attach the load beams?
Build each side frame by securing the upright posts to the bracing bars using M10x75 bolts. Fit the footplates with M10x20 screws and anchor them into the ground with M10x70 expansion bolts. The 269 cm beams hook into the connectors and lock with safety pins.
What are the exact dimensions and total weight of this pallet rack?
The assembled structure stands 255 cm high, with a clear width span of 269 cm and a depth of 100 cm. Upright posts feature a 90x60 mm profile, while the beams measure 120x45 mm. The complete kit weighs exactly 185.67 kg.
Can you add accessories or attach extra bays to this system?
Yes, extension bays can be attached by sharing an upright frame with the main unit. Compatible accessories include upright protectors, guard rails in orange RAL 2004 or yellow RAL 1023, and a 2650 mm shelf board designed to convert levels for picking.
Why select a 6-level reinforced system instead of standard alternatives?
Selecting 6 levels maximises vertical storage in a 255 cm high frame. The reinforced beam profile (120x45 mm) supports 1500 kg per tier, whereas standard versions or options with 2, 3, 4, or 5 levels offer different load limits and tier numbers.
Reinforced Six Tier Bay 1500 kg · 6 Levels · 255x269 cm: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Reinforced Six Tier Bay 1500 kg · 6 Levels · 255x269 cm

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08