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Factory Racking Systems 1500 kg · 4 Levels · 300x269 cm

Outside Spain and Portugal: minimum order of 10 pallet racking units.

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Description · Factory Racking Systems 1500 kg

Selecting this factory racking unit delivers a 1500 kg capacity per level to standardise inventory handling across a 300 cm height and 269 cm clear span. Capable of accommodating up to 15 euro pallets across 5 loading heights including the floor, this kit contains 2 blue RAL 5010 upright frames at 100 cm depth and 8 reinforced orange RAL 2002 beams measuring 120x45 mm. Weighing 142.85 kg, this structure relies on safety pins to lock each connection, providing an exceptionally stable frame for heavy industrial goods.

Installing a 4-level factory racking layout combined with ground floor placement creates 5 distinct load elevations across the structure. Each elevated pair of beams accommodates 3 Euro pallets measuring 800x1200 mm or 2 American pallets measuring 1000x1200 mm arranged side by side. By storing items directly on the floor beneath the bottom elevation, this kit holds up to 15 Euro pallets in total. This layout suits operations needing maximum vertical density without requiring extreme mast height on forklift trucks.

Each starter kit supplies 2 upright frames built from 4 uprights measuring 90x60 mm, joined by 8 diagonal bracing bar components and 4 horizontal bracing bar sections secured with M10x75 bolt and nut fasteners. Each upright rests on a 120x120x3 mm base plate fixed to concrete floor surfaces using M10x70 anchor bolts. The 8 reinforced beam pieces slot effortlessly into slot profiles via their connector ends, held firm by 18 safety pin pieces. Assembling this 142.85 kg factory racking system requires simple hand tools and zero welding work.

Finished with durable industrial paint coatings, each upright frame comes in RAL 5010 blue, while the load beams feature high-visibility RAL 2002 orange. Enhancing safety across your floor plan is straightforward, as this modular factory racking design integrates directly with steel upright protector guards and end protection barriers in RAL 2004 orange or RAL 1023 yellow. Facilities expanding their storage rows can connect additional extension bays that share a single upright frame between adjacent sections, cutting overall hardware expenses while maximising floor efficiency.

Selecting this heavy structure offers an exceptional storage solution for high-density logistics hubs, manufacturing plants, distribution premises, and engineering workshops. The 1500 kg capacity per level accommodates raw materials, heavy machinery spares, and packaged pallet goods with complete confidence. For premises handling frequent forklift traffic and constant goods movement, this high-performance factory racking configuration maintains order, structural integrity, and inventory access across demanding operational environments throughout Ireland.

This 4-level factory racking configuration provides tailored vertical clearance by allowing each 120x45 mm beam level to adjust easily along the slotted upright columns. Positioning beam connectors into the slotted uprights allows facility managers to adapt beam spacing to varying pallet heights. Additionally, inserting a 2650 mm shelf across any level converts an elevated tier into a versatile picking deck for loose items.

Choosing 4 beam levels for a 300 cm structure offers optimal vertical density compared to alternative 2, 3, 5, or 6 level options with the same 269 cm clear span. While lower level setups accommodate taller goods, this factory racking design maximises storage volume for standard cargo profiles within the total 6000 kg beam capacity.

Frequently asked questions · Factory Racking Systems 1500 kg

What weight load does this factory racking setup support per level?
This model holds up to 1500 kg per beam level under uniformly distributed load. Across all 4 beam levels, the structure accommodates 6000 kg. Storing goods on the floor surface depends on your concrete slab capacity rather than the framework.
How many pallets fit onto this factory racking unit?
Each beam level fits 3 euro pallets of 800x1200 mm or 2 American pallets of 1000x1200 mm. With 4 beam levels plus floor space, the bay stores up to 15 euro pallets in total across 5 loading heights.
What items arrive inside the box for this factory racking bay?
The package contains 4 uprights of 3000 mm, 8 diagonal bracing bars, 4 horizontal bracing bars, 4 base plates of 120x120x3 mm, 8 reinforced beams of 2690 mm, 18 safety pins, along with M10 bolts, nuts, and M10x70 floor anchors.
How do you assemble the frame and components of this factory racking kit?
You assemble each upright frame by joining 2 uprights with diagonal bracing bars and horizontal bracing bars using M10x75 bolts. The base plates attach to the concrete floor using M10x70 anchors, while beams hook directly into upright slots and secure with safety pins.
Which accessories can I attach to this structure?
You can fit upright protectors or protection barriers in orange RAL 2004 or yellow RAL 1023. You can also add 2650 mm shelf decks to convert beam levels into picking shelves, or connect add-on bays sharing upright frames.
What are the exact dimensions and colours of this structure?
The kit measures 300 cm in height, 269 cm in beam span, and 100 cm in depth, weighing 142.85 kg. The upright frames feature a blue RAL 5010 finish, while the reinforced beams come in orange RAL 2002.
Factory Racking Systems 1500 kg · 4 Levels · 300x269 cm: Mandatory floor anchoring: each rack upright is fixed to concrete with two M10x70 expansion anchors (four per rack); the anchor kit is sold separately. The racks are screwed together (uprights, bracing, and base plates with M10 hardware) and the beams hook into the upright slots and are secured with their safety pin. The indicated load is per level, for static uniformly distributed load and with the structure correctly assembled, leveled, and anchored.

Applicable regulations in Ireland · Factory Racking Systems 1500 kg · 4 Levels · 300x269 cm

Pallet racking and forklift operation

In Ireland, pallet racking in a forklift-served warehouse is work equipment under Part 2, Chapter 2 of the General Application Regulations 2007 (S.I. No. 299/2007), implementing the EU Work Equipment Directive (now Directive 2009/104/EC). installed and located correctly (Reg. 28); stabilised by clamping or some other means where necessary for safety (Reg. 33), in practice erected as per the manufacturer’s instructions with the uprights anchored to the floor; maintained throughout its working life (Reg. 31); and inspected by a competent person after installation and re-assembly, then periodically and by special inspection after an accident, a modification or any other exceptional event, with records kept for 5 years (Reg. 30). Traffic routes must be dimensioned for the number of users and the type of undertaking, pedestrians given sufficient safety clearance where trucks share them, and areas where objects could fall clearly indicated and access controlled (Reg. 14). Health and Safety Authority guidance asks for the maximum safe load prominently marked on all racks, racking checked regularly for damage and uprights protected from impact; its Code of Practice on the Safe Use of Industrial Trucks adds that features of the operating area such as racking should be clearly marked and protected against accidental damage. EN 15635, the European standard on the use and maintenance of storage equipment, is a technical reference for organising those checks, not a legal obligation.

Guidance based on current regulations; it does not replace the legal text or professional advice. · Last checked: 2026-09-08